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Cost Savings Calculator
Case Marking and Coding
Microjet (Valve)
vs.
HP (TIJ)
Production Rates
Microjet
HP
# of production lines
# Characters/box
Cost/Bottle
$
Cost/Cartridge
$
# of Production days per year
ML/Bottle
ML/Cartridge
Avg # of boxes per day per line
# Characters/Bottle
# Characters/Cartridge*
# Boxes/Year
MicroJet HRP: 325,000 characters @ 1/2" height; 300dpi, 33 pico liters
# Characters/Year
498,000 characters @ 1/2" height (7x5 dot matrix) dot size 250; 3 lbs air (factory default settings)
1,169,000 characters @ 1/2" height (7x5 dot matrix) dot size 130; 2.6 lbs air (minimum acceptable readable print)
Cost/Milliliter
Cost/Milliliter
Cost/Character
Cost/Character
Microjet cost per printer
$
HP Print head cost
$
# of printers
# of print heads
Back-up units
Total print head cost
(used during maintenance downtime)
Controller cost
Total # of printers
# of controllers
Total controller cost
Total printer investment
Total printer investment
Cartridges/year
Cartridges/year
Years Depreciation
Years Depreciation
(1) Maintenance Cost/year
(1) Maintenance Cost/Year
(2) Ink Bottle Change Over Cost
(2) Ink Crtg Change Over Cost
(3) # of Characters Between Print Head Purge
(3) # of Characters Between Print Head Purge
(4) Cost per PM/ Purge
(Labor/Ink/Wipes)
(4) Cost per PM/ Purge
(Wipe Print Head)
(1) Loveshaw's flat repair rate of $435 + $22 shipping performed every 2 years
(2) Microjet: Labor $20/hr x 2 minutes to change bottle HP: Labor $20/hr x 1 minute to change Cartridge
(3) (10 boxes/min x 60 min/hr x 7hrs/day x 15 characters/box
(4) Microjet: ($20 per hr/60min*1min)+(.6ml x cost/ml) + (wipe .01) HP: ($20 per hr/60min*1min)+ (wipe .01)
* Ink yield is +/- 10% due to variences in characters and fonts
Annual Cost of Ownership
Microjet (valve)
HP (TIJ)
# Boxes/Year
# Characters printed per year
Annual Ink Costs
Annual Maintenance Costs
Annual Cost of Ink Changeovers
Annual Cost of Print Head PM/Purge
Annual Depreciation Costs
Annual usage of ink cartridges
Total Annual Costs
Payback Period & Annual Cash Savings
Microjet (valve)
HP (TIJ)
Initial Equipment Investment
Annual operating costs in first year
(Ink, depreciation, PM)
Annual operating costs in subsequent years
(Ink, maintenance, depreciated, PM)
Annual Cash savings in first year
Annual Cash savings in subsequent years
Payback period in months
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